Professional Service Portfolio - Construction Chemicals Division

6. Training & Skill Development Programs

Customized capacity-building initiatives designed to enhance operational excellence:

Technical Training Modules:

Module 1: Fundamentals (Day 1)

• Construction chemistry basics and raw material characteristics

• Understanding technical data sheets and formulation principles

• Safety protocols and PPE requirements

• Environmental considerations and sustainable practices

Module 2: Production Excellence (Day 2)

• Batch preparation techniques and equipment operation

• Process control parameters and their impact on product quality

• Real-time problem-solving and troubleshooting common issues

• Inventory management and material handling best practices

Module 3: Quality Assurance (Day 3)

• Raw material testing methods and acceptance criteria

• In-process quality control and finished product testing

• Calibration procedures and equipment maintenance

• Documentation requirements and batch record keeping

Module 4: Advanced Topics (Day 4 - Optional)

• New product development basics

• Customer complaint handling and root cause analysis

• Continuous improvement methodologies

• Regulatory updates and industry trends

Training Deliverables:

• Comprehensive training manuals in local language

• Practical hands-on sessions with actual production equipment

• Competency assessment and certification

• Post-training support through WhatsApp/email for 3-6 months

• Refresher training options and annual skill upgradation programs

Additional Support Services:

• Development of in-house training capabilities

• Train-the-trainer programs for sustainability

• Digital learning modules and video tutorials

• Regular webinars on industry developments and best practices

1. Technical Documentation

• Product Manufacturing Manual (Process Standard)

  Detailed step-by-step production process covering raw material specifications, mixing sequence, and standard operating parameters for consistency.

• Technical Data Sheet (TDS)

  Comprehensive product information including technical properties, coverage rates, mixing ratios, curing details, and recommended field applications.

• Safety Data Sheet (SDS) – GHS Format (16 Sections)

  Covers hazard identification, safe handling measures, PPE requirements, emergency first aid, firefighting methods, storage, and environmental disposal guidelines.

2. Quality & Compliance Documentation

• Raw Material Source & Specification List

  Approved supplier database with clearly defined quality parameters, chemical properties, and acceptance criteria to ensure batch-to-batch consistency.

• Two-Stage Quality Control Test Procedure

  Quality evaluation at two levels: raw material testing before use and finished product QC after production to ensure compliance with defined standards.

• Batch-wise Certificate of Analysis (COA)

  Formal batch documentation showing results of key technical parameters, confirming compliance with IS/ASTM benchmarks and customer specifications.

• Performance / Third-Party Test Reports

  Independent NABL/Accredited Laboratory reports will be provided once the product is commercially established and standardized in the market. These reports serve as external validation of the product’s quality and compliance with IS/ASTM standards.

3. Product Formulation Development & Rectification
We specialize in comprehensive product formulation services encompassing both new product development and enhancement of existing formulations. Our technical expertise cove

We specialize in comprehensive product formulation services encompassing both new product development and enhancement of existing formulations.

Our technical expertise covers:

• New Product Development:

Custom formulation design based on specific performance parameters and application requirements

Development of innovative solutions including admixtures, waterproofing compounds, repair mortars, grouts, sealants, and protective coatings

Incorporation of sustainable and eco-friendly raw materials to meet green building standards

Compliance with international standards (ASTM, EN, IS, BS) and local regulatory requirements

• Product Enhancement & Optimization:

Performance improvement of existing formulations through advanced additives and polymers

Cost optimization without compromising quality through strategic raw material substitution

Enhancement of shelf life, workability, and application characteristics

Resolution of field performance issues and customer complaints through systematic reformulation

4. Pilot Batch Trials & Scale-Up Engineering

Our systematic approach ensures seamless transition from laboratory to commercial production:

Laboratory Scale Development:

• Preparation of multiple trial batches (1kg to 5kg) for initial screening

• Comprehensive testing protocols including mechanical, chemical, and durability assessments

• Performance validation through accelerated aging and real-time application studies

• Development of detailed technical data sheets (TDS) and material safety data sheets (MSDS)

Scale-Up Support:

• Bridge production trials (50-100 kg batches) to validate process parameters

• Raw material sourcing optimization and vendor qualification assistance

• Process parameter documentation including mixing sequences, temperatures, and reaction times

• Economic feasibility analysis and cost modeling for commercial viability

• Technology transfer documentation and hands-on support during initial production runs

5. Plant Setup & Process Optimization Consultancy

Comprehensive end-to-end solutions for manufacturing facility establishment and enhancement:

Infrastructure Development:

• Feasibility studies and capacity planning based on market analysis

• Equipment selection and specification (mixers, reactors, packaging lines, material handling systems)

• Plant layout design optimizing material flow and minimizing cross-contamination

• Integration of ERP systems and production monitoring software

• Environmental compliance planning including effluent treatment and emission control

Process Engineering:

• Development of detailed Process Flow Diagrams (PFD) and Piping & Instrumentation Diagrams (P&ID)

• Standard Operating Procedures (SOPs) for all production processes

• Quality control protocols at each production stage with defined acceptance criteria

• Implementation of lean manufacturing principles and Six Sigma methodologies

• Energy efficiency optimization and waste minimization strategies

• Predictive maintenance schedules and troubleshooting guidelines

Regulatory Compliance:

• Documentation for ISO 9001:2015, ISO 14001:2015 certification

• GMP implementation and audit preparation

• Safety protocols as per OSHA standards and local regulations